Tebulo loyesa magalasi

Dongosolo Drive

Zipangizozo zimagwiritsidwa ntchito kusamutsa ndikuyika galasi kuti lisinthidwe, kupanga muyeso wolondola wa kutalika, m'lifupi ndi makulidwe agalasiyo, ndikumafalitsa uthengawu kwa chopukusira chophatikizira ndi zida zina zopangira magalasi ena.

Kupanga kwa tebulo loyesera magalasi kumaphatikizapo magawo 4 monga pansipa:

1. Positiong tebulo

Kutumiza kwa galasi kusunthira kutsogolo kapena mbali kumayendetsedwa ndi frequency converter ndi magalimoto oyenda mosiyanasiyana. Kutumiza kwakanthawi kumatha kusintha. Kuyika bwino kwa masensa apamwamba. Kutalika, m'lifupi ndi makulidwe a galasi amatha kuyeza pambuyo poyika bwino.

 

2. Kuyeza chipangizo

Kukula kwa kutalika kwa galasi ndikutalika kumayezedwa ndi sensor yolondola kwambiri yamagalimoto Kutengeka ndi servo mota. Kukula kwa magalasi kumayesedwa ndi cholembera cha nayiloni chomwe chimayendetsedwa ndi galasi ndikusunthira ndi zida. Mphamvu yamphamvu imasinthidwa padera.

 

3. Njira zamagetsi zamagetsi

ECS imakhala ndi pulogalamu yowongolera (PLC), zenera logwira (HMI), woyendetsa servo, servo mota, chosinthira pafupipafupi, magalimoto otembenuka pafupipafupi, sensa, ndi zina zambiri. PLC imayang'anira makina kuti azigwiritsa ntchito zokha malinga ndi ukadaulo wakusinthira. HMI amaliza ntchito yolumikizana ndi makompyuta.

 

4. Software sytem

Pulogalamuyi imafanizira zomwe zafotokozedwazo kuchokera pagome loyesa magalasi ndi momwe zimayendera, ndipo zimangofanana ndi zomwe zimafanana kwambiri ndi magalasi. Pakadali pano, chidziwitso cha galasi chimafalikira kwa chopukusira chakumapeto ndi zida zina zakapangidwe kapangidwe kake kapena batch.  

 

Kugwiritsa ntchito chifumu:

Pogwiritsa ntchito kapena ikani pepala limodzi lagalasi pagome loyesera magalasi. Tebulo loyesa magalasi limafotokoza, malo ndi kuyeza molondola kukula kwa magalasi, m'lifupi ndi makulidwe. Dongosolo loyesa magalasi limafalikira ku kasamalidwe ka kufananizira kuti kafanane ndi dongosololi ndipo limafalikira kwa chopukusira cham'mbali ndi zida zina zakapangidwe kogwiritsa ntchito magalasi amtsogolo. Tsamba limodzi lotsatira lagalasi limayikidwa patebulo loyesa magalasi ndikuyamba ntchito ina.

 

2. Makina owongoleredwa ndi galasi lowirikiza kawiri.

Chitsanzo Cha: SM2242GT SM2225GTS

Makinawa adapangidwa kuti azipukutira m'mbali ziwiri zamagalasi nthawi yomweyo.

 

a) Kuwongolera

Makinawa amatengera kuwongolera kwa Japan Mitsubishi PLC ndi mawonekedwe a 10 ”. Chophimba chikuwonetsa magawo aliwonse atsatanetsatane a galasi. Makina aliwonse amatha kuwongoleredwa ndi kompyuta yake kapena kuwongoleredwa ndi kompyuta yayikulu.  

Ufulu wa wogwiritsa ntchito ukhoza kuwerengedwa ngati woyendetsa / kukonza / woyang'anira, kupewa zolakwika, kuteteza makina kuti asagwiritsidwe ntchito molakwika.

 

b) Kutumiza kwakukulu.

Mabotolo awiri onyamula nthawi amayendetsedwa ndi ma servo motors awiri, okhala ndi mawonekedwe othamanga kwambiri, othamanga kwambiri, ogwirizana kwambiri.

 

c) Kusuntha kwamagawo gawo.

Gawo loyera lam'manja limayenda limodzi ndi mapasa oyenda amapasa. Kufala kumayendetsedwa kudzera pa zomangira za mpira, zomwe zimayendetsedwa ndi servo mota, kuthamanga kwa Max gawo logaya kumatha kufikira mita 15 pamphindi. Njirayi imaphatikizaponso dongosolo lama brake ndi logwira, lomwe lingatsimikizire kusuntha kolimba kwa gawo lopera, mphamvu zochepa. Kapangidwe kameneka kangatsimikizire kukhazikika kwamphamvu yogwiritsa magalasi akulu, ngakhale makina atakhala nthawi yayitali.

 

d) Mkati uliwonse wawiri umakhala ndi njanji imodzi yothandizira, yomwe imayenda limodzi ndi gawo loyenda, lomwe limathandizira magalasi kuchokera pakatikati kuti magalasi asapinde. Pakukula kwakukulu kwambiri, timaperekanso njanji imodzi yonyamula, yomwe imatha kuikidwa pamanja posowa.

 

e) Kutsika kogwiritsa ntchito kotsika ndi kotsika kogwiritsa ntchito mbale popanda vuto lokhazikika pamalowo

 

f) Kuyika dongosolo.

Magalasi potsegula malo ali ndi magawo anayi: ma roller odzigudubuza, makina osunthira mpweya, oyimitsa magudumu (m'modzi kumanzere ndi wina kumanja), ma roller oyendetsa pamwamba (kumanzere kumanzere kumanja). Galasi imagwirizana ndendende ndikusindikizidwa mwamphamvu ndi masanjidwewo. Dongosololi limatsimikizira kugaya bwino komanso kupukuta.

 

g) Kusintha kosavuta

Kukweza / kutsika kwa makina otsata kumtunda ndi ma mota apamwamba akutengeka ndi ma mota. Ikhoza kukhazikitsidwa mosavuta malinga ndi makulidwe osiyanasiyana a galasi.

 

h) Makina opangira mpweya.

Gudumu lopukutira limayendetsedwa ndi mpweya, womwe umayang'aniridwa ndi PLC ndi magetsi a magetsi, omwe amatha kupita kutsogolo / kubwerera malinga ndi magalasi. Makinawa amatha kubwezera matayala, ndikupangitsa kuti magalasi azipanikizika ndikupeza zotsatira zomwezo.

Makina opukutira oyendetsa magalimoto amagwiritsa ntchito Mkulu mwatsatanetsatane dongosolo lanjanji yopanda njanji.

 

i) Chipinda chapansi ndi chimango:

Amapangidwa ndi chitsulo chakuda chakuda, chomwe chimathandizidwa ndi ng'anjo ya annealing mufakitole yathu. Ndikukhazikika bwino komanso mphamvu zotsutsana ndi torsional, mphamvu zotsutsana ndi kupindika.

 

j) Njinga

Gwiritsani mwatsatanetsatane kwambiri, kutsika pang'ono kwa ABB kosiyanasiyana kwamagalimoto. Kuthamanga kwamamotolo kumatha kukwezedwa mpaka 4300RPM kudzera pafupipafupi inverter, makina ogwiritsa ntchito liwiro amatha kuwonjezeredwa mpaka 20 mita / mphindi.

Makina oyendetsa magalimoto ali ndi ntchito yoteteza gawo / kuchepa kwa gawo / lalifupi, magawo amagetsi amagwiritsa ntchito mitundu yapadziko lonse lapansi, mitundu yokhazikika, imapezeka pamsika, zomwe zimachepetsa kukonzanso kwa kasitomala, kumawonjezera magwiridwe antchito.

 

k) Chonyamula Pamwamba / Pansi Chotumiza kutengera malamba osunga nthawi.

 

l) Mafuta

Mapasa omwe amakhala ndi wononga komanso njanji zotsogola amafewetsedwa ndi mpope wamafuta wokha.

Makinawo amakhalanso ndi mpope wopangira mafuta, womwe umathandizira kutsetsereka kumtunda.

 

m) Kusintha kwachangu: Kudzera pafupipafupi inverter.

 

n) thanki yamadzi, thireyi yamadzi, chivundikiro cha lamba chakumtunda / pansi, zokutira njanji / zikuto zamiyala zimapangidwa ndi chitsulo chosapanga dzimbiri.

 

o) Mamita a Amperometer: 

onani assortment ya gudumu.  

Zithunzi zambiri.

Pakona kudula akupera galimoto

Kusintha kosinthika kosasintha kophatikizika kopanda madzi Chizindikiro chomveka cha ampermeter yamagetsi okwera ndi otsika.

 

3. L- mawonekedwe tebulo Losamutsa. Wodzigudubuza tebulo ndi nthawi.

Makinawa amapangidwa ndi dongosolo loyendetsa ma roller komanso dongosolo loyendetsa nthawi lamba. Dongosolo loyendetsa lamagudubuza limayendetsedwa ndi unyolo, liwiro limayendetsedwa ndi inverter kutengera kuthamanga kwakeko.  

Nthawi yogwiritsa ntchito lamba ikhoza kukweza mpaka kutsika. Galasi ikamatuluka kuchokera koyambirira kawiri, dongosolo lamba lanyumba lidzakwezedwa. Galasi idzasunthidwira ku positon yakumanja kenako ndikutsitsa makina oyendetsa.

Nthawi yogwiritsira ntchito lamba imagwiritsa ntchito thupi la aluminium.